Kaizen Institute - Success Story

Food & Beverages

Daily KAIZEN™, Flow Management

Acqua Minerale San Benedetto Spa

Client Profile

Acqua Minerale San Benedetto Spa, is an Italian multi-national company based in Scorzè (Venice) and is the leader of the non-alcoholic beverage industry in Italy. The company has six factories in Italy (in Scorzè, Popoli, Donato, Nepi, Viggianello, Atella), two in Spain, one in Poland, and one in Hungary. In 2018 it had 1,953 employees worldwide and 44 bottling lines in Italy for a production capacity of 4.49 billion bottles a year.

Acqua Minerale San Benedetto Spa

Project

Kaizen Institute Italy established a framework for the coordination of Continuous Improvement processes to strengthen the consistency between strategy, objectives and continuous improvement activities, to increase the synergy between the different KAIZEN™ sites, and to expand the company vision.
Main Projects include:

  • Breakthrough KAIZEN™
  • The 5S 360° project
  • "Meet us 2018" to increase staff involvement.
Kaizen Institute Italy Case Study San Benedetto

Our Approach

The introduced KAIZEN™ activities were to have a positive impact on improving their work on many levels like in listening, involvement, cooperation, security, self-development, and increased efficiency.

  • Introduction of the "Technical Committee", weekly meetings
  • 'Flow' approach allowing the modification of the production line in real time
  • Strategic cross-functional approach
kaizen-approach-success

Key Results

  • Lightest bottle in the world going from 22 grams to 18 grams
  • Development of multipurpose teams to 90% of all teams
  • - € 340,000 total costs of production and stock per year
  • - 1,030 tons of CO2
  • - 40 hours of manpower per week
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