February 2011

Media Coverage

Canadian Metalworking covers KAIZEN Tour visit to Mori Seiki.

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Benchmarking

Learning from the Best Practices

Join our KAIZEN KAIKAKU Tour; a transformational improvement event.  

Our improved tour will provide the participants incomparable full-immersion learning experience in lean culture. The program is designed to open our eyes, broaden our minds, and deepen perspectives about KAIZEN and Lean.

Next Tour :  May 30 - June 4, 2011

Please ask our tour specialist about Early-Bird special and our Customized Tours!

E-Mail kaizentours@spam.kaizen.com

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Lean Embracing

Up close and personal

no flash available

Session with Sensei ?

Biography Masaaki Imai (PDF)

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LEAN On-Line Training

139 high definition video modules providing over 56 hours of online and DVD based lean training. 

Take us for a test drive by registering for a Free Online Lean Starter account today.

For more information:

Web: http://gembaacademy.com

Email: gembaacademy@spam.kaizen.com


 

 

KAIZEN Lean Question?

Global KAIZEN Lean Initiatives

We can effectively support your Continuous Improvement (CI) journey :

  • Effective KAIZEN Lean strategy and program
  • Top management involvement
  • Engaging people
  • Enhance collaboration among various business units 
  • Change management
  • Corporate culture enhancement
  • The cultural/language barrier
  • Inconsistency among different sites
  • Sustainability of the corporate initiatives and training programs
  • Improve ROI
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Email : GlobalRequest@spam.kaizen.com

Our Company

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Zug 6300 Switzerland

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If you'd like to comment on anything you see in KAIZEN News, please email us at info@spam.kaizen.com

 

 

KAIZEN Success Story

Kyly Industria Textil Ltda Uses KAIZEN to Improve Flow, Cut Lead Times

In the children’s clothing business, timing is everything.  Fashions come and go quickly, and peak demand, governed by school years and holiday seasons, is measured in days as opposed to weeks.  For exporters like Brazil-based Kyly Industria Textil Ltda, shipping times and the complexity of serving multiple markets add additional timing risks.

When Kyly began their Lean journey one year ago, lead times were at the top of the agenda. The overall time required to manufacture a product depends on a chain of processes – knitting, dyeing, cutting, pressing embroidery, and sewing – many of which involve a great deal of manual work. “The whole process takes 40 days,” says Joao Ricardo Roeder, Logistics Manager for Kyly. “Reducing lead times is very important to us.”

A team of managers began by looking at the big picture.  “First of all, we created a Value Stream Map to see what kind of Muda (waste) we had,” says Roeder.  Essentially, this helped the team identify waste within the context of the end-to-end value that was being delivered to the Kyly’s customers. “We identified the processes that added value, and the processes that didn’t add value,” says Jefferson da Silva Escobar, Consultant with KAIZEN Institute Brazil.

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Feature Interview - Paul Cobban, DBS Bank, Singapore

Left:  Paul Cobban (right) with Raju Nair, Vice President, DBS Improvement Program.               Right:  DBS employees engaged in an improvement event.

Many service industries have embraced KAIZEN, but banking is not one of them.  Conservative by nature, bankers tend to view their field as too specialized to benefit from the methods of other industries.  This is a huge oversight, says Paul Cobban, and he’s gaining followers by delivering something bankers can understand - results.

Cobban is Managing Director of Customer Experience and Operational Excellence for Southeast Asia’s largest bank, DBS Bank in Singapore, and tells a unique story about his early work with KAIZEN in this largely uncharted territory.


read interview

 

Seminar / College / Training

Malaysia           21-24 February           Total Flow Management Foundations

Poland              23-25 February           TPM Basic

New Zealand    23-25 February             Total Flow Management Foundations

Germany            23 February                KAIZEN Office Live

New Zealand     28 February                 KAIZEN Office Live

Italy                  TBD March                 KAIZEN Coach

Italy                  TBD March                 Total Flow Management

Italy                  TBD March                 AKT Advanced KAIZEN Training

Germany            1-2 March                   Lean Development Workshop

Poland                4 March                    KAIZEN Coordinators Club

Romania              5 March                    KAIZEN Manager Club

UK                   7-11 March                 Introduction to TPM

Hungary            7-10 March                 KAIZEN Foundations

Germany           7-11 March                 KAIZEN Coach

Romania              8-11 March              JIT Foundation

Malaysia               8 March                  KAIZEN Awareness and understanding

Malaysia               9 March                  Office KAIZEN

Poland                9-11 March               Total Flow Management Basics

Singapore             9 March                  Practical lean in service Industry

Singapore            10 March                  8 Steps of Problem Solving

Malaysia              10 March                  KAIZEN in Service industry

Russia                 10-11 March             KAIZEN Foundations

Romania              14-15 March             Conference with Benchmarking Gemba visit

Malaysia              14-17 March             TPM Foundation

Germany              14-15 March             Total Service Management Basics

Germany              14-16 March             KAIZEN Controlling/Accounting

Austria                15-17 March             KAIZEN Tool Box

Zambia                15-18 March             Total Flow Management Basics

Germany                 15 March               TPM Forum

Germany               16-17 March            Summit Product Development 2011

Poland                    18 March               KAIZEN Coach

Switzerland           21-24 March             KAIZEN Foundations

Germany               21-23 March             KAIZEN Leadership

Romania                22-25 March            TPM Foundations

Austria                   24 March                KAIZEN Office Live

Germany                 24 March                KAIZEN Office Live

Germany               28 Mar-1 Apr            TPM Foundations

Poland                  28 Mar-1 Apr            Total Service Management

Italy                      TBD April                TWI

Italy                      TBD April                Human Resources

Germany                 1-2 April                KAIZEN Coaching

New Zealand            1 April                   Lean Gemba Academy Launch Ceremony

Poland                     3 April                  Workshop for DIG

Germany                 4-7 April                Total Flow Management Foundations

Austria                    5-8 April                KAIZEN Foundations

Romania                  5-8 April                KAIZEN Coach

Poland                    6-8 April                KAIZEN Basics

UK                       11-15 April               Structured Problem Solving

Kenya                     11 April                 TQM Coach Level

India                    11-12 April               Achieving Quick Changeover (SMED)

Germany               11-12 April               MUWIT HR Development and Training

Switzerland           11-15 April               TPM Foundations

Germany               11-13 April               Total Service Management

Zambia                 12-14 April               TPM Basics

Poland                  12-13 April               KAIZEN Management

Poland                 14-15 April                KAIZEN Leadership

Singapore                13 April                 Seminar - Hoshin

Singapore                14 April                 Seminar - Leadership Behaviors

Singapore                15 April                 Seminar - Leaders / Processes

Germany                 19 April                  Career@Office

Poland                     28 April                 Conference of KAIZEN Practitioners

Poland                     28 April                 KAIZEN Office Live

Poland                     29 April                 Workshop for SGH Postgraduates

Private seminars and trainings tailored to your sector and needs are also available.
For more information :    info@kaizen.com